We provide you with a list of stored cookies on your computer in our domain so you can check what we stored. Note that this ratio is fixed; the only way to change the ratio between engine and propeller rpm is by changing marine transmissions or changing the gear sets within the transmissions. After four years of partnership and collaboration, the new engine . Quick Links Find a Genuine ZF Parts & Service Aftermarket Dealer. It can be very frustrating when you are out with your outboard after a long time. x 33 ft.), SMX Bronze Freshwater Flush Cap for Groco ARG Series Strainers, Bronze Tee Adapter and Freshwater Flush System, Military Style Top Post Battery Terminals, Heavy Duty Marine Grade 316L Stainless Steel Washers, Cummins Marine Diamond Performance Series Engine Sticker, ZF Marine Transmission Sales & Current Inventory, ZF 45-85 A/IV Shift & Troll Cable Bracket, ZF Marine Transmission Oil Drain Line Kit, Suredrive Coupling for Borg Warner & ZF 220A, Suredrive Coupling for ZF 301 & 302 VLD/IV with Vulkan L, Marine Flex Plate (Velvet Drive, SAE 11.5), Vulkan Vulkardan-E (2K3411S004) SAE No. We need 2 cookies to store this setting. Variations are possible according to special customer requirements and operating conditions. This causes more wear and tear than when cruising. Replaces: ZF 305A However, it wont get to the bottom of the issue. The process is kind of similar to shift linkage adjustment. There can be many common problems and causes for your ZF transmission troubleshooting. Vehicles need to be on the move that translates into satisfied customers and not least satisfied employees, too. The issue could be with the transmissions heat exchange hose. Click to enable/disable _gat_* - Google Analytics Cookie. But this will always prompt you to accept/refuse cookies when revisiting our site. Do I need to replace my oil cooler or drive plate? This is a fairly common issue. Can I replace just one of the processors with a new ZF processor? Condition: New Call us at 805-382-6287 Current ZF Transmission Inventory as of March 1, 2023 ZF 45C Marine Transmission Co-Axial, direct mount transmission Oil Type: Dextron Spec ATF Oil Capacity: 2.10 US Quart 1.000 ratio 1 gear in stock Get a Quote ZF 68A Marine Transmission 8 Down angle, direct mount marine transmission Higher horsepower units are available, please call or E-mail for price. Usually it takes several flushes to get rid of the majority of the milky oil, and we strongly recommend bringing the transmission in for a rebuild, as there may be damage that could lead to bigger problems later. Click to enable/disable _gid - Google Analytics Cookie. Different gear sets are engaged when the gear lever at the helm is moved. No. You can read more about what these advantages are and which ships benefit from them in our magazine. ZF HURTH MARINE recommends to read the manual completely before starting with repairs, as some of the procedures described are rather complex. 11.5, ZF Transmission Adapter Plate SAE#3 for 45A, 63/68A, 63/68IV, ZF Transmission Adapter Plate SAE#3 for 80A, 85A, 85IV, ZF Transmission Adapter Plate SAE#4 for 45A, 63/68A, 63/68IV (Volvo D4/D6), ZF Transmission Adapter Plate SAE#3 for ZF 220A, ZF Transmission Adapter Plate SAE#3 ZF 220A & IRM280 (Old Style), ZF Transmission Adapter Plate SAE#3 CAT Engine for ZF 220A, ZF Transmission Adapter Plate SAE#3 for ZF 280A/IV, ZF Transmission Adapter Plate SAE#3 for ZF 285A/IV & ZF 286A/IV, Transmission Adapter Plate to Bellhousing Bolt Hardware Kit, SMX Transmission Spacer for Borg Warner Velvet Drive, ZF Marine Mechanical ATF Series Shift & Troll Valve, ZF Marine Electronic ATF Series Shift & Troll Valve, ZF Marine Electric EB15 Shift Valve with Trolling Valve, ZF Marine Mechanical Trolling Valve (ZF 280+), ZF 220/A Marine Mechanical Trolling Valve Kit, ZF ATF 63 A/IV 85 A/IV Electronic Progressive Shift Solenoid, ZF ATF 63 68 A/IV 80 85 A/IV Electronic Shift Solenoid, ZF EB15 Electronic Shift Solenoid (TROLL), ZF EB30/31 Electronic Shift Solenoid Coil, ZF ATF 63 A/IV 85 A/IV Electronic Troll Valve Coil, ZF Electronic Shift Solenoid Wire Plug/Cap, SMX Marine Transmission Drop in Screen Filter 45/63/68/80/85 A/IV Series ATF, Fleetguard LF701 Lube Filter for ZF Gears, Genuine ZF Marine Oil Filter Transmission (3213308019), ZF Marine 25A, 45A, 63A/IV, 80A/IV Input Shaft Seal, ZF Marine 63IV Inner (Small) Output Shaft Seal, ZF Marine 63IV Outer (Large) Output Shaft Seal, ZF Marine 80IV/85IV Inner (Small) Output Shaft Seal, ZF Marine 80IV/85IV Outer (Large) Output Shaft Seal, ZF 63A/IV 68A/IV 80A 85A SMX Marine Transmission Mounting Brackets, ZF 85IV SMX Marine Transmission Mounting Brackets, ZF 220A SMX Marine Transmission Mounting Brackets, ZF 280A ZF 280-1 ZF 220PL SMX Marine Transmission Mounting Brackets, ZF Marine 220 / 220A Replacement Oil Pump, ZF Marine 286A / 286IV Replacement Oil Pump, Split Hub Propeller Shaft Coupling Kit (ZF 63/68 A/IV, Velvet Drive), Split Hub Propeller Shaft Coupling Kit (ZF 220 A/V/IV), Split Hub Propeller Shaft Coupling Kit (ZF 800 80 85 A/IV, ZF 220PL, 280A/IV, 286A/IV, 301, MG506 5061 507), Split Hub Propeller Shaft Coupling Kit (MG 509), Cummins Marine Engine Warranty Information, Marine 316L SS 4 inch Pipe (4.5 OD) 90 Degree Elbow, Marine Age the REAL age of a Marine Diesel Engine, Propellers Move Boats, Engines Just Turn Them, Everything you Need to Know About Marine Exhaust Systems, Continuous Duty A Different Perspective. Replaces: ZF 220PL, IRM 220PL So your boat's marine gear has three functions that are completely different from your car's transmission. There can be many common problems and causes for your ZF transmission troubleshooting. These units have high capacity multi-disc clutches that are hydraulically actuated. Replaces: ZF 280-1, IRM 280 Our global service network supports you quickly and effectively. As a rule, gear clatter is the result of an unfavorable interaction of individual components, such as engine, couplings, gears, propeller shaft, and propeller. Drain off the lubricant oil by removing the drain plugs [3 figure 18 19], 2 saving the gaskets. Slow shifting is typically caused by a broken main oil pressure relief valve spring. Quiet operation with helical gearing is provided by their advanced marine transmission technology. Propel ahead. The marine transmission performs one other vital function: It is the most convenient location from which to drive an auxiliary device, such as a hydraulic pump. It can be a slow-shifting problem you may face. As a general rule, its best to check for fluid leaks. ZF Electric Shift Solenoid Information. 2023 KayakPaddling.net is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. While shifting gears, you may hear an unusual noise. The following cookies are also needed - You can choose if you want to allow them: This field is for validation purposes and should be left unchanged. You can go towww.northwayproducts.com, or contact them atemail@northwayproducts.comor425-493-1127. Model: ZF 305A Northway Products now handles all sales and support for pneumatic controls and shaft brakes. Call us at 805-382-6287 Current ZF Transmission Inventory as of March 2, 2023 ZF 45C Marine Transmission Co-Axial, direct mount transmission Oil Type: Dextron Spec ATF Oil Capacity: 2.10 US Quart 1.000 ratio 1 gear in stock Get a Quote ZF 68A Marine Transmission 8 Down angle, direct mount marine transmission ZF-63A transmissions are available in multiple gear ratios: 8 down angle and 100% power in forward or reverse rotation operation. (ZF makes a two-speed marine gear.) Warranty: 2 Year Pleasure, 1 Year Commercial On a windy day, this delay can be extremely inconvenient. Ratios: 1.64, 2.0, 2.5 Click to enable/disable essential site cookies. Shift: Mechanical Shift, Electronic Shift 12V, 24V 1) engine cooling system problem- air bubbles or airlock. EB30 Valve Block without Solenoid Coils. It will aid the transmissions shifting in all climates because of its anti-slip properties. After successfully establishing its inboard and outboard propulsion technology for all ranges boats and yachts in the market, marine driveline specialist ZF is now bringing unrivalled performance At this years marine trade convention SMM, ZF is unveiling the hybrid version of its ZF AT 80 thruster system. Condition: New BTW: I noticed that the drop (the offset between the tranny's input and output shafts) for the HBW-5 is 62mm; the drop for the HBW-10 (which became the HBW-100, which became the ZF-10) is 72mm. Discover our complete range. The oil level check must be done two minutes after turning off the engine. Configuration: 15 Degree V-Drive, Transmission Manuals Replaces: ZF 280A, IRM 280A Shift: Mechanical Shift, Electronic Shift 12V, 24V If you do not want that we track your visit to our site you can disable tracking in your browser here: We also use different external services like Google Webfonts, Google Maps, and external Video providers. Model: ZF 301A Next, remove the dipstick and check the level of oil. Tried-and-tested quality and technical superiority: based on requirements, current market value or at a fixed price. Its best to console a professional. A set of internal clutches handles these functions. Early damage detection and thereby reduction of unscheduled downtimes in the workshop makes ZF Aftermarket a reliable service partner. Please follow the procedures carefully to insure quality service. After four years of partnership and collaboration, the new engine ZF Marine is now bringing unrivalled performance and efficiency to large recreational and professional vessels, With the new hybrid AT 80 thruster series, ZF is accelerating the electrification of its broad poortfolio. We need 2 cookies to store this setting. Warranty: 2 Year Pleasure, 1 Year Commercial Shift: Mechanical Shift, Electronic Shift 12V, 24V You can also change some of your preferences. You can go to www.northwayproducts.com, or contact them at email@northwayproducts.com or 425-493-1127. Have someone inspect the shift lever on the transmission while someone else shifts the transmission (this can be done with the engine off). Dont worry, this whole article is to clear your head. Visit our digital showroom and learn more about our latest innovations. As well as fast craft, pleasure craft, and yachts. 2023 Active Interest Media All Rights Reserved. A second major difference between the two types of transmissions is the fact that the vast majority of marine gears have only one set of gears and therefore one ratio. 8 Foot vs 10 Foot vs 12 Ft vs 14 Ft, 4 Symptoms of A Bad Trigger Outboard: The Most Common Signs, 12 Best 3-Person Inflatable Kayaks Kayaks That Can Fit Up To 3 Persons At Once, 10 Best Bottom Paint for Trailered Boats: Detailed Comparison And Review, 12 Best Rod For Daiwa BG 5000: The Right Combo For Reel, 10 Best Hook For Blackfish 2023 How to Catch More Fish, 7 Unorthodox Methods of Fishing Creative Techniques to Catch More Fish, 11 Best Prop For Suzuki DF115 2023: Keeps Outboard Well-Maintained. Note that blocking some types of cookies may impact your experience on our websites and the services we are able to offer. How often should I change transmission oil? You could be blaming the oil for the problem. ZF 301A Ratings & Specifications Warranty: 2 Year Pleasure, 1 Year Commercial ZF Solenoid Plug EB15 & EB 30 Plug Terminals. A major cause of gear clatter is a poor alignment of the drive unit and prop shaft. ab3838 Zf 286a Marine Gear Maintenance Manual GEAR BOX Service Manual Clutch Transmission Scribd June 20th, 2018 - service manual hy 24000 amp hy 25000 marine transmission1 But this will always prompt you to accept/refuse cookies when revisiting our site. Havent you used your outboard in a long time? The oil in the oil pan is analyzed to determine if an oil change or oil rinse is required, or if the transmission has to be replaced with an exchange unit. 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ZF 85A Ratings & Specifications Think of it: When is the last time you heard a fellow boater either brag or complain about his marine transmission? Keeping a watch out for the rare fluid leak is the most important thing to do. The delay could be between 2 and 4 seconds. Transmission noise is most commonly caused by a poorly running engine or a worn out drive/damper plate. Transmissions:ZF Marine. New oil is mostly transparent. Shift: Mechanical Shift, Electronic Shift 12V, 24V Generally once every 6 months (twice a year) is safe. All specs and prices subject to change without notice. Click on the different category headings to find out more. My question is could the transmission be causing the loss of power to the engine or do I have 2 problems. Model: ZF 220V And if you didnt have one thats as durable and reliable as the one in your boat, your time on the water would be a lot less enjoyable and a lot more worrisome. To provide you the best experience using our services and prevent security risks, please upgrade to Microsoft Edge or another browser like Google Chrome or Mozilla Firefox. For applications using electronic shift, the input voltage to the processor must be equivalent to the voltage required by the shift solenoid. Shift: Mechanical Shift, Electronic Shift 12V, 24V A service every 60,000 miles can extend the life of your ZF transmission. When an engine idles or is run at low rpms, it creates more vibration for the transmission, as the firing impulses are farther apart. Gear clatter at idle may occur when there are low numbers of revolutions per minute. Model: ZF 45C EB 30 Solenoid Valve Block. Our professional repair service brings (almost) any unit back to life! Condition: New Shift: Mechanical Shift, Electronic Shift 12V, 24V Model: ZF 280IV If there is no tag present, the best way to find out what transmission you have is to take digital pictures, upload them to an image hosting service such as Imgur or PhotoBucket, and. Ratios: 1.2, 1.5, 1.75, 1.96, 2.39, 2.5 ZFs Microcommand and Clearcommand control systems use a combined processor/actuator unit. Plunger in the DOWN position is Normal. It produces, however, a disagreeable noise. These cookies are strictly necessary to provide you with services available through our website and to use some of its features. Ratios: 1.25, 1.56, 1.77, 2.06 You might notice a delay on both engines, reverse and forward. Configuration: Co-Axial, Transmission Manuals At times, the port size forward/reverse shifter has been a little sticky. Ratios: 2.90 I have an older Mathers system on my twin screw boat. Replaces: ZF 85IV, ZF 80IV, Hurth HSW800V Condition: New Experience the next generation marine mobility, Read more about digital solutions for vessels, Read more about hybrid technology for marine propulsion systems, Learn more about commercial and fast craft, Learn more about pleasure craft and yachts. ZF 500IV Ratings & Specifications Warranty: 2 Year Pleasure, 1 Year Commercial These valves are topnotch in quality. Configuration: Parallel Shaft, 135mm Vertical Offset, Transmission Manuals There can be many common problems and causes for your ZF transmission troubleshooting. ZF Marine Questions? Transmission problems that you are unable to fix yourself should be taken care of right away. 11.5, ZF Transmission Adapter Plate SAE#3 for 45A, 63/68A, 63/68IV, ZF Transmission Adapter Plate SAE#3 for 80A, 85A, 85IV, ZF Transmission Adapter Plate SAE#4 for 45A, 63/68A, 63/68IV (Volvo D4/D6), ZF Transmission Adapter Plate SAE#3 for ZF 220A, ZF Transmission Adapter Plate SAE#3 ZF 220A & IRM280 (Old Style), ZF Transmission Adapter Plate SAE#3 CAT Engine for ZF 220A, ZF Transmission Adapter Plate SAE#3 for ZF 280A/IV, ZF Transmission Adapter Plate SAE#3 for ZF 285A/IV & ZF 286A/IV, Transmission Adapter Plate to Bellhousing Bolt Hardware Kit, SMX Transmission Spacer for Borg Warner Velvet Drive, ZF Marine Mechanical ATF Series Shift & Troll Valve, ZF Marine Electronic ATF Series Shift & Troll Valve, ZF Marine Electric EB15 Shift Valve with Trolling Valve, ZF Marine Mechanical Trolling Valve (ZF 280+), ZF 220/A Marine Mechanical Trolling Valve Kit, ZF ATF 63 A/IV 85 A/IV Electronic Progressive Shift Solenoid, ZF ATF 63 68 A/IV 80 85 A/IV Electronic Shift Solenoid, ZF EB15 Electronic Shift Solenoid (TROLL), ZF EB30/31 Electronic Shift Solenoid Coil, ZF ATF 63 A/IV 85 A/IV Electronic Troll Valve Coil, ZF Electronic Shift Solenoid Wire Plug/Cap, SMX Marine Transmission Drop in Screen Filter 45/63/68/80/85 A/IV Series ATF, Fleetguard LF701 Lube Filter for ZF Gears, Genuine ZF Marine Oil Filter Transmission (3213308019), ZF Marine 25A, 45A, 63A/IV, 80A/IV Input Shaft Seal, ZF Marine 63IV Inner (Small) Output Shaft Seal, ZF Marine 63IV Outer (Large) Output Shaft Seal, ZF Marine 80IV/85IV Inner (Small) Output Shaft Seal, ZF Marine 80IV/85IV Outer (Large) Output Shaft Seal, ZF 63A/IV 68A/IV 80A 85A SMX Marine Transmission Mounting Brackets, ZF 85IV SMX Marine Transmission Mounting Brackets, ZF 220A SMX Marine Transmission Mounting Brackets, ZF 280A ZF 280-1 ZF 220PL SMX Marine Transmission Mounting Brackets, ZF Marine 220 / 220A Replacement Oil Pump, ZF Marine 286A / 286IV Replacement Oil Pump, Split Hub Propeller Shaft Coupling Kit (ZF 63/68 A/IV, Velvet Drive), Split Hub Propeller Shaft Coupling Kit (ZF 220 A/V/IV), Split Hub Propeller Shaft Coupling Kit (ZF 800 80 85 A/IV, ZF 220PL, 280A/IV, 286A/IV, 301, MG506 5061 507), Split Hub Propeller Shaft Coupling Kit (MG 509), Cummins Marine Engine Warranty Information, Marine 316L SS 4 inch Pipe (4.5 OD) 90 Degree Elbow, Checking & Changing the Oil on your ZF Marine Transmission, How to Check the Oil Level in a ZF ATF style Gear, Oil Capacities and Dip-Stick Readings for ATF ZF Transmissions, Marine Age the REAL age of a Marine Diesel Engine, Propellers Move Boats, Engines Just Turn Them, Everything you Need to Know About Marine Exhaust Systems, Continuous Duty A Different Perspective. In nearly all applications, yes. And dont be alarmed if you hear your engine sputtering. First thing to do is check the transmission's oil level and insure it is topped off. Hope now you are clear about this matter of ZF marine transmission troubleshooting. 75% found this document useful, Mark this document as useful, 25% found this document not useful, Mark this document as not useful, Save ZF Marine Transmission Repair Manual For Later, , , , , , , , , , , , , , , , , Do not sell or share my personal information. View PDF technical documents, manuals, and more for ZF Marine and Hurth marine transmissions. Click on the different category headings to find out more. ZF 280A Ratings & Specifications Shift: Mechanical Shift, Electronic Shift 12V, 24V Sep 6, 2022 The new POD Propulsion 4600 System This gear clatter under load may damage the gears. Condition: New And these problems are fairly common in every other brand.